When your first upper and lower side pieces are ready, set them on the second panel and trace their shapes to form the second upper and lower side pieces.
Adjust your T-bevel gauge to the angles of the dadoes on the first workpieces, and transfer these angles to the second set of workpieces. Draw layout lines for the dadoes. With the dadoes located and marked, now you can cut the second upper and lower side workpieces to rough shape. Then clamp the slotted jig in place to rout the spline and step dadoes. Double-check your accuracy before turning on the router — these dadoes must match their counterparts on the other workpieces.
This way, you can register each pair of upper and lower side pieces for template-routing the parts to match. Assemble the pieces with the filler strips installed, and use some double-sided tape to hold the pairs of parts together see Figure 6.
Next, head to your router table and template-rout the upper and lower side pieces to match one another see Figure 7. Depending on the grain pattern of the wood you are using for this project, you may need to switch from a flush-trim bit with the bearing on top to a pattern bit with the bearing on the bottom, and flip the workpieces over to rout some of the curves. The goal is to avoid routing against the grain pattern, which can lead to tearout.
Plan your routing process carefully before you begin. Separate the upper and lower sides after routing them. When the glue dries, trim the splines flush with the edges of the lower sides. Remember to rout clockwise for the inside cutouts and counterclockwise for the outer edges to avoid making climb cuts see Figure 8. Set your side pieces aside for a spell, and joint and plane stock for the back, stretcher, four steps and seat.
Rip and crosscut these parts to size. Apply the full-size, gridded patterns for the chair back and stretcher to their workpieces using spray adhesive, and roll the patterns smooth.
Then step over to your drill press to drill the ends of the handle cutout on the chair back with a 1-dia. Forstner bit. Hold this workpiece against a clamped fence when drilling these two holes to keep them in perfect alignment.
Cut out the waste piece in between to open up the handle shape see Figure 9. Cut out the back piece and stretcher now as well, and sand their edges smooth. I hope you enjoyed this Instructable. And, as usual, all comments appreciated, all questions answered. Question 10 months ago on Introduction. Greetings from Berlin, Germany! Do you know if the measurements for this Franklin chair are available in metrics rather than inches?
Where could I find them? Thanks, John. Hi, wonderful work that of the chair that turns into a ladder. You can have the drawings to make it. I await your reply. Thank you. Reply 2 years ago. I'm glad you liked the chair. The plans I used are in the Instructable. Unless you are offering the drawings, in which case, I don't need them; those plans worked fine for me. Reply 3 years ago. Yes, Alex, my fiend, though it might be a bit vain, I, too, think it turned out beautiful, and I really appreciate your 'congrtz' to me.
Now, what did Alex do or say to you, to be considered your 'fiend'? I realize it was a typo - or was it? Perhaps just another casualty of 'autocorrect,' but a funny one all the same. The only reason I am commenting on it is that I see you have a keen sense of humor - in addition to being pretty crafty ; On a more serious note, 'if anything is worth doing, it is worth doing well' and you have delivered on that score! You have my vote! I love this chair and great craftsmanship!
I voted for you even though we are contest competitors. Keep up the good work. Glad you liked it, Attosa. By the way, at my age your music, while interesting, doesn't beat my love for 50's and 60's music, BUT I did send a link to your band to my eldest son who is into your sound.
I have been wanting to make one of these for a while but never found the plans. I also see that Roble is the wood listed which I have plenty of. Thank you for a great project I can do that. Thanks for the atta-boy , Wing. It does a heart good to know it has been appreciated.
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